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Dsafety Success Stories — Projects That Speak for Themselves.

Discover how companies across Europe use customised Dsafety™ barriers to solve real-world safety and signage challenges.

ESD
Case 01
EPA Demarcation in a Semiconductor Plant
Electronics component manufacturer · Stuttgart, Germany · 340 employees
Challenge

The EPAs (Electrostatic Protected Areas) were marked with adhesive floor tape that deteriorated every 3 months and did not communicate the specific ESD protocols for each area. Temporary staff confused the areas and caused discharge incidents.

Dterminal Solution

42 retractable barriers with customised belts featuring the ESD symbol, zone code, access instructions in German and English, and color-coded by protection level. Belt replacement in 2 minutes when protocols change.

42
Barriers installed
–78%
ESD incidents
0
Floor maintenance cost
“The belts with the protocols printed on them eliminated any ambiguity. New staff understand the area before entering.”
— ESD Quality Manager
Automotive
Case 02
High-voltage zones on EV assembly line
Electric vehicle battery manufacturer · Douai, France · 1,200 employees
Challenge

The battery pack assembly line required the demarcation of high-voltage zones with trilingual signage (French, English, Polish) that included specific electrical hazard pictograms and was movable to adapt to weekly layout changes.

Dterminal Solution

68 posts with weighted bases (no anchoring, relocatable) and 6-meter belts featuring a trilingual electrical hazard message, ISO 7010 pictograms, and color-coding by voltage level. Ordered in 3 batches of 20+ units with different belts.

68
Poles Deployed
3
Languages on tape
100%
Layout flexibility
“The line layout changes every week. With weighted posts, we can move the hazard zones in 15 minutes.”
— Production Manager
Logistics
Case 03
Flow organization in a logistics center
Logistics operator · Venlo, Netherlands · 85,000 m² warehouse
Challenge

In an 85,000 m² warehouse with 200 workers per shift, pedestrian routes and loading/unloading zones were marked with floor paint that forklifts constantly wore away. Visitors could not identify restricted areas.

Dterminal Solution

120 barriers distributed throughout the warehouse with 4 different belt designs: pedestrian routes (green), loading zones (yellow), restricted areas (red), and visitor zone (corporate blue with client logo). All with text in Dutch and English.

120
Posts Installed
4
Belts designs
–65%
Pedestrian incidents
“We eliminated the cost of repainting the pavement every two months. The barriers are more visible, more flexible, and communicate better.”
— Director of Operations
Pharmaceutical
Case 04
Cleanroom demarcation at a pharmaceutical plant
Pharmaceutical production plant · Southern Spain · 280 employees
Challenge

The plant physically separates areas with different ISO cleanroom classes (ISO 5 to ISO 8). Following the reorganization of the production flow, shift changes resulted in cross-contamination between areas with different equipment requirements. Floor adhesive signage was ignored due to staff turnover and maintenance subcontractors.

Dterminal Solution

18 retractable barriers with color-coded dye-sublimation belts (green for ISO 8, yellow for ISO 7, orange for ISO 6, red for ISO 5) and text reading "ISO 7 ZONE — CLASS B LAB COAT REQUIRED" / "ISO 5 ANTEROOM." Weighted bases allow for reconfiguring the layout without construction work when the production plan changes.

18
Barriers deployed
−68%
Cross-zone traffic (6 months)
0
Structural work
“The color-coding system works effectively at a distance of three meters. The GMP audit found zero non-conformities in personnel flow during this last cycle.”
— Quality and Validation Manager
Airports
Case 05
Flow management at a regional terminal
Regional Airport · Belgium · 2.8M passengers/year
Challenge

The terminal needed to reorganize passenger flows between check-in, security, and boarding following an expansion. Generic belts did not differentiate between Schengen and non-Schengen flows, causing constant confusion and delays at security checkpoints.

Dterminal Solution

88 barriers with 3 belt designs: Schengen flow (blue with EU stars), international flow (gray with passport pictograms), and waiting areas with information on airport services (WiFi, shops, VIP lounges). Text in French, Dutch, and English.

88
Gates in the terminal
3
Designs per flow
–40%
Questions to staff
“Passengers now intuitively follow the correct flow. We’ve reduced questions to staff by 40%.”
— Airport Operations Director
6
Industries
represented
378
Gates
installed
5
European countries
100%
Customised belts
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